PCB Assembly

From board to build. PCB assembly for fast, flexible production.

We offer full PCB build services, with particular specialism in hand-assembled through-hole PCBs -ideal for specialist builds, quick-turn prototypes and legacy support. Whether you’re developing a product, assembling critical low-volume custom units or scaling to full production, we work with precision and care. No short-cuts, no surprises.

We can also integrate your supplied PCBs into cable assemblies, enclosures and wider system builds - giving you a seamless service without needing to juggle multiple suppliers.

Expertise you can trust

Agility without drama

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People-first partnerships

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Manufacturing with integrity

What we offer

We support a wide range of PCB assembly types, including:

  • Through-Hole PCB Assembly
  • Mixed Technology Support
  • Hand Soldering & Repair
  • Prototyping & NPI Builds
  • Kitting & Component Management

All assemblies are built to industry best practice standards, with meticulous testing and inspection at every stage of manufacture.

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Through-Hole PCB Assembly

We hand assemble through-hole PCB builds using best practice layout, soldering and placement techniques. Ideal for prototyping, legacy designs or robust applications, our team delivers clean joints and high repeatability.

Mixed Technology Support

We work with hybrid designs combining through-hole and pre-populated surface mount boards. You supply the basic board,  we handle the rest, integrating cables, connectors, and enclosures to deliver a fully assembled unit.

Hand Soldering & Repair

Delicate components or one-off repairs? No problem. Our IPC-trained team handles rework, board mods, and fine-pitch soldering with care and consistency - ideal for low-volume, high-value builds where machines fall short.

Prototyping & NPI Builds

Launching a new product or tweaking an existing design? We support engineers with quick-turn, build-to-spec prototypes that help accelerate time to market. We offer feedback where helpful — and silence when you just need it done.

Kitting & Component Management

You can free-issue parts, supply a BOM, or ask us to procure standard items. Either way, we keep tight control of part usage, wastage and substitutions and communicate clearly if anything’s off-spec.

Inspection & Testing

All boards are visually inspected and continuity tested to customer standards. We’re happy to work with your own acceptance checklists or help shape a fit-for-purpose test process for your needs.

why cap air systems

We understand that in critical industries, from aerospace and industrial to defence and medical, failure isn't an option. That’s why our cable assemblies are built with care, accuracy, and traceable materials from trusted suppliers.

We’re currently progressing toward relevant sector accreditations to meet the specific needs of medical and defence work, and we’re building our capabilities with that future in mind.

Expertise you can trust

Our team brings deep experience in hand assembly - ideal for boards where care and precision matter most. Whether for legacy systems or critical units, we get it right.

Flexibility

Free-issue or procured parts? SMT or through-hole? You choose - we’ll make it work. And if you’re not sure what’s best, we’ll help you weigh the options.

Quality

We inspect every joint, every track, every time. And if we spot anything that looks off-spec - we flag it. No compromises, no ‘good enoughs’.

Capability

While we don’t run SMT machines in-house, we partner with customers to deliver end-to-end builds - from boards to box, cabling to enclosure.

Need something specific?

From the moment you brief us, we listen, clarify, and problem-solve alongside you. Whether you're working from a spec sheet, CAD model or a product idea, we’ll work collaboratively to turn that into a reliable, manufacturable solution.

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